Plastics Factory System

Run a plastics factory from one screen: resin and masterbatch stock, production runs, machines and downtime, scrap and regrind, orders and dispatch, with costs you can trust.

Why businesses switch

What it fixes

Raw material that disappears

Resin and masterbatch issued to the floor are hard to account for once mixed.

No real cost per product

Without run-by-run records, pricing is guesswork and margins leak.

Machine downtime nobody logs

Stoppages, mould changes and breakdowns go unrecorded, so output targets slip.

Scrap you only see at month end

Rejects and regrind are counted late, after the losses are already made.

Materials in, products out

Track resin, masterbatch and additives from delivery to mixing, and see exactly what each batch consumed.

  • Raw material stock and issues
  • Batch recipes and mixing records
  • Supplier deliveries and returns
Preview of a raw material stock screen
Preview: replace with a real screenshot

Production runs by machine and shift

Operators record output, rejects and stoppages per run, so supervisors see live progress against the plan.

  • Runs per machine, mould and shift
  • Downtime reasons and duration
  • Output against target
Preview of a production dashboard
Preview: replace with a real screenshot

Scrap, regrind and quality

Record rejects as they happen, return regrind to stock and spot the machines or moulds causing losses.

  • Reject reasons per run
  • Regrind back into stock
  • Quality checks per batch
Preview of a scrap and quality report
Preview: replace with a real screenshot

Orders, dispatch and cost

Customer orders flow into production plans, dispatch notes and eTIMS invoices, with true cost per item.

  • Orders to production plan
  • Dispatch notes and delivery tracking
  • Cost per product and margin
Preview of an orders and dispatch screen
Preview: replace with a real screenshot

Who it's for

Built for Kenyan plastics manufacturers

Injection moulding

Blow moulding

Packaging & films

Pipes & fittings

Household plastics

Recyclers

Built in, not bolted on

Works with the tools Kenyan businesses already use

M-PESA

STK push and C2B payments post straight to the right sale or invoice.

KRA eTIMS

Tax invoices are sent to KRA as you sell, with the QR code on every receipt.

SMS & WhatsApp

Receipts, reminders and alerts reach customers and managers instantly.

Works offline

Keep selling and recording when the internet drops. Everything syncs when it's back.

Compare

How it compares with the alternatives

FeatureLightswitch Factory systemSpreadsheets & paperGeneric imported software
Material use per batchYesNoSometimes
M-PESA payments matched automaticallyYesNoRarely
Works offlineYesYesSometimes
Configured to your workflowYesNoNo
Local support teamYes, 24/7NoLimited

FAQ

Factory system questions

Can it handle our own product codes and recipes?

Yes. Products, moulds, recipes and units are set up to match how your factory already works.

Do operators need computers on the floor?

No. Operators can record runs on a tablet or phone, and it keeps working if the network drops.

Does it produce eTIMS invoices for sales?

Yes. Dispatches can be invoiced through eTIMS, and M-PESA payments are matched to customer accounts.

Can we start with one section of the factory?

Yes. Many factories start with materials and production, then add orders, dispatch and costing.

Will you move our existing records?

Yes. We import products, customers and opening stock from spreadsheets as part of going live.

Free demo

Book your Factory system demo

Pick a time and we'll walk you through the system using a business like yours. It takes about 30 minutes, by Zoom, phone or at your premises.

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